Tube Laser Cutting Systems Uses

Tube Lasers Cutting Systems Dallas

Tubes are the essential building blocks whether you're making equipment for gyms or for smaller, multifunctional exercise devices for your home. This is why so many technologies for tube processing, like bending and laser-cutting, are widely used within this sector.

You may have noticed we haven’t covered cutting speed. Although you can cut up 500 inches per minute using a tube cutter, it's not always practical. Laser tube cutting involves focusing on the time required to load a tube, index the tube so it's in a good position for cutting and then pierce, cut and unload the part. It is not about cutting speed, but part-processing time when laser tube cutting machines are used.

Fiber solution for large-diameter tubes and profiles Tubes up O14" (355mm) 3D cutting modeFiber laser

Variety is the reality of any job shop, and the same goes for those that operate a tube laser. It’s not unusual to see parts of various sizes come from one tube. The machine must be able to unload laser-cut parts that may be as small as 2 in. and as long as 15 ft., one right after the other. It also must be able to unload those parts without damaging them, which can be a challenge with softer metals such as aluminum.

Tube Laser Cutting Systems Knoxville

Tube Laser Cutting Systems Knoxville

A fiber laser's operation can reveal some subtleties that are not obvious. The fiber laser beam has a much higher power density than the CO2 laser beam due to its smaller beam diameter. This not only allows the fiber laser to cut faster but also allows it to pierce quicker. The fiber is able to cut complex shapes and leave sharp edges because of the smaller beam size. Imagine cutting out a company logo from a tube, with letters spaced at 0.035 inches. A fiber can do that while a CO2 laser cannot.

The wavelength of fiber lasers is 0.06 microns. This difference is 10 times smaller than the wavelength of CO2 lasers. A fiber laser beam produces a wavelength of 1.06 microns, which is 10 percent smaller than that of a CO2 light source. However, a CO2 light source is much more likely be absorbed by reflective materials. Fiber laser cutting machines have the ability to cut brass, copper, or other reflective materials. Note that CO2 laser light that reflects off the material could not only damage the machine's optical system, but also the entire beam pathway. This risk is eliminated when the beam path is made of fiber-optic cable.

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We offer you the ideal solutions for the world of laser tube cutting. Find out here how lasers can eliminate entire process steps while also increasing the range of parts you can produce.

Let's now look at the benefits associated with an automatic tube and section-bar storage system combined with a Lasertube Cutting system.

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Square Tube

Our tube laser manufacturing capabilities allow Gulf States Saw & Machinery Co., Inc. to offer our customers the opportunity to replace manual processes and improve the cutting process.

StarFiber Series combine compact fiber lasers with optional focusing heads for laser welding or cutting, including SmartWeld™ technology for fine and wide welds.

Tube Lasers Cutting Systems Dallas
Tube Laser Cutting Systems Lens Price

You might have noticed that cutting speed has not been discussed yet. While it is possible for a tube to be cut at up to 500 inches per min, that is not always possible. Laser tube cutting requires that you focus on the time it takes to load a tube and index it in order to cut. Laser tube cutters are slow and take a lot of time to process parts.

Many believed that fiber lasers were only suitable for thin materials. Because of its longer wavelength, CO2 created enough kerf to allow for material removal. The fiber laser could not produce the same results or kerf with thicker materials. This problem has been solved by collimating technology, which can create a wider fiber laser-generated beam. This allows for materials separation and more room to remove thicker materials. The machine can switch between the beam widths, so it can process thinner materials with the narrower beam. This allows for faster processing of different-sized materials using the same fiber laser cutting machine.

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Tube Laser Cutting Systems Zing

No downtime or extended lead times: By combining a tube mill and tube laser in a single facility, we can move your project through each stage with no gaps or delays. We are a full line service center that will:

Traditional tube features are time-consuming. FabLight makes it quick and easy to create exactly the look you desire.